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  • Radiation Effect on Polymer Materials Commonly Used in Medical Devices

    Closed for proposals

    Project Type

    Coordinated Research Project

    Project Code

    F23035

    CRP

    2285

    Approved Date

    24 June 2020

    Status

    Active - Ongoing

    Start Date

    10 March 2021

    Expected End Date

    30 June 2026

    Participating Countries

    Argentina
    Brazil
    Egypt
    France
    India
    Indonesia
    Philippines
    Poland
    Portugal
    Russian Federation
    Serbia
    Tunisia
    Türkiye
    United States of America

    Description

    Industrial sterilization is primarily used for medical and healthcare products including a wide range of single-use medical products and devices. Historically, sterilization is mostly done using gamma sources. However, recently we observe a transition to accelerator-based sterilization, specifically uses of e-beam and X-ray. Lack of the knowledge of radiation effects on polymers for e-beam and X-ray is one of the reasons to impede the spreading use of these technologies. Therefore, the purpose of this proposal is to expand our understanding of radiation effects on polymer materials commonly used in medical devices by comparing gamma, e-beam, and X-ray irradiation. The increased access to accelerator-based sterilization, in addition to other sterilization methods, will have a collateral benefit aligned to UN Sustainable Development Goals, specifically SDG 3 (good health and well-being), SDG 9 (industry, innovation and infrastructure), and SDG 12 (responsible consumption and production).

    Objectives

    The overall objective of this CRP is to expand our understanding of radiation effects on polymer materials common for medical devices by comparing gamma, e-beam, and x-ray irradiation. The research outputs covering material and mechanical studies, dosimetry, process control and technology will include peer-reviewed journal articles, book chapters, reports, user cases, technical presentations, etc.
    We propose the studies to focus on the polymers commonly used in medical industry, including low density polyethylene (LDPE), polypropylene (PP), poly (ether-block-amide) thermoplastic elastomers (PEBA), polytetrafluoroethylene (PTFE), and others. However, biopolymers (e.g., biodegradable polyesters like polylactic acid, polyglycolic acid, polysaccharides, and collagen) can also be of interest. Bioresorbable implants sterilization or crosslinking applications such as for ultra-high molecular weight polyethylene (UHMWPE) are of particular interest, where differences in irradiation conditions are expected to introduce a significant difference in critical attributes of products. Such effects are believed less likely to occur for the majority of product currently sterilized using ionizing radiation. For example, it has been reported by a patent of IMEDEX Biomateriaux [2] that collagen presents significantly different biodegradation resistances, depending on the radiation mode (e-beam versus gamma-ray). The effect of additives (e.g., anti-oxidants, stabilizers, friction lubricant, plasticizers), mainly present in dominant polymers, should also be considered (investigation of radiation-induced by-products and/or leachables).

    Specific objectives

    Physical and Chemical analysis of samples irradiated with:
    - gamma sources (Co-60)
    - e-beam of various energy and current (both pulsed and continuous)
    - X-ray

    The dose levels should be based on the purpose for the irradiation process (25 - 100 kGy). The effect of different dose rates should also be considered.

    Biocompatibility studies of samples irradiated with:
    - gamma sources (Co-60)
    - e-beam of various energy and current (both pulsed and continuous)
    - X-ray

    The dose levels should be based on the purpose for the irradiation process (25 - 100 kGy).

    Ageing studies of samples irradiated with:
    - gamma sources (Co-60)
    - e-beam of various energy and current (both pulsed and continuous)
    - X-ray

    The dose levels should be based on the purpose for the irradiation process (25 - 100 kGy).

    Studies of functionalities of the whole product, often consisting of several different polymers, irradiated with:
    - gamma sources (Co-60)
    - e-beam of various energy and current (both pulsed and continuous)
    - X-ray

    The dose levels should be based on the purpose for the irradiation process (25 - 100 kGy).

    Models and simulations of irradiation effects in polymers assuming 25-100 kGy dose.

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