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  • Uranium/Thorium Fuelled High Temperature Gas Cooled Reactor Applications for Energy Neutral and Sustainable Comprehensive Extraction and Mineral Product Development Processes

    Closed for proposals

    Project Type

    Coordinated Research Project

    Project Code

    T11006

    CRP

    2083

    Approved Date

    8 May 2014

    Status

    Closed

    Start Date

    22 April 2015

    Expected End Date

    21 April 2019

    Completed Date

    6 December 2019

    Participating Countries

    China
    Germany
    Mexico

    Description

    Increased demand for mineral commodities is growing exponentially and high-grade, easily extractable resources are being depleted rapidly. This shifts the global production to low-grade or, in certain cases, unconventional mineral resources, the production of which depends on the availability of large amounts of energy, since thermal processes are the most appropriate in such cases. These processes can be sustainable only if low-cost, carbon free, reliable energy is available for comprehensive extraction of all valuable commodities, for the entire lifetime of the project. The availability of energy in many cases will also promote value addition and provide higher purity end products, which will improve the overall economics of the project. These processes are usually cleaner and generate lower quantities of wastes. Thermal processes using high temperature gas cooled reactors (HTGRs) could be a sustainable and environmentally friendly alternative to the presently used various conventional chemical processes. As most of the suggested mineral deposits contain low concentrations of uranium and thorium, these could be recovered by a thermal process and used as fuel in the HTGRs. The proposed CRP is intended to generate basic data on the availability and characteristics of such mineral resources as phosphates, copper, rare-earth elements, gold ores and coal, as well as process residues such as phosphogypsum and gold tailings, and to conduct conceptual and feasibility level studies on appropriate energy neutral thermal processes in which thorium/uranium fuelled HTGRs will provide the required energy.

    Objectives

    Techno-economic investigations on the use of HTGRs as heat/electricity supplier for?minerals and uranium/thorium recovery from?unconventional?resources;?phosphate rock using the thermal process during phosphate fertilizer production; copper and gold ores during copper and gold mining/extraction;?by-products from rare earth elements mining;?coal and lignite in coal-to-liquid (CTL) projects.

    Specific objectives

    Establish a techno-economic analyses method and apply it to clarify if the identified needs (see Specific Objective 1) can be met technically and economically using High Temperature Gas-cooled Reactors (HTGRs).

    Identify and characterise the heat/steam/electricity requirements of various thermal processing methods (e.g. thermal phosphate rock processing, thermal copper/gold/REE processing, etc.).

    Obtain research outcomes of the environmental net benefits (e.g. prevented waste, amount of accessed unconventional resources), the overall power balance of the system (reactor fuel recovered vs. reactor fuel spend) and the overall environmental footprint of the processes.

    Impact

    The CRP had a considerable impact on (1) the view of nuclear power plants, particularly SMRs, as potential energy sources for mineral processing and (2) the recovery of uranium as a byproduct from unconventional resources, particularly phosphate ores.
    It is unlikely that “energy neutral mineral processing” as it was envisioned in the CRP will be realized in full, but it is very likely that the two crucial parts of it (i.e. using nuclear power plants to provide process heat for more sustainable mineral processing operations, and byproduct uranium recovery that results in a cleaner primary ore product and can foster a more diverse uranium supply) will be realized in the very near future.
    In addition to the TECDOC that summarizes the results of the CRP and the considerable scientific literature published by the participating experts, the CRP also managed to attract the attention of the nuclear community at large with “Word Nuclear News” covering the results of the CRP in a widely publicized article: https://world-nuclear-news.org/UF-High-temperature-reactors-for-energy-n....

    Relevance

    The CRP was relevant since it allowed a wide range of different experts, from different scientific disciplines (mineral processing, applied geology and nuclear engineering) and different Member States (i.e., Argentina, China, Egypt, Germany, India, Indonesia, Kuwait, Mexico, Morocco, Pakistan, Philippines, Poland, United Republic of Tanzania, Tunisia, Bolivian Republic of Venezuela) to effectively work together. Participating experts emphasized continuously that no other format would have provided for such a cooperation to thrive.

    CRP Publications

    Type

    Peer-reviewed journal article

    Year

    2019

    Publication URL

    https://doi.org/10.1088/1755-1315/227/5/052033

    Description

    Uranium resources in China’s phosphate rocks — identifying low-hanging fruits

    Country/Organization

    China

    Type

    Peer-reviewed journal article

    Year

    2017

    Publication URL

    https://doi.org/10.1016/j.energy.2017.08.123

    Description

    Economic evaluation of flameless phosphate rock calcination with concentrated solar power and high temperature reactors

    Country/Organization

    China

    Type

    Peer-reviewed journal article

    Year

    2015

    Publication URL

    https://doi.org/10.1016/j.nucengdes.2016.01.013

    Description

    High temperature reactors for a new IAEA coordinated research project on energy neutral mineral development processes

    Country/Organization

    IAEA

    Type

    Peer-reviewed journal article

    Year

    2019

    Publication URL

    https://doi.org/10.1016/j.resourpol.2019.02.012

    Description

    Uranium resources in EU phosphate rock imports

    Country/Organization

    UNECE

    Type

    Journal paper : Nucl Eng Des 2015:1–5.

    Year

    2015

    Description

    Haneklaus N, Reitsma F, Tulsidas H. High Temperature Reactors for a new IAEA Coordinated Research Project on energy neutral mineral development processes.

    Country/Organization

    IAEA

    Type

    Submission for consideration / review to a special issue of Sustainability

    Year

    2017

    Description

    On the Sustainability and Progress of Energy Neutral Mineral Processing

    Country/Organization

    All / joint journal paper

    Type

    Peer-reviewed journal article

    Year

    2017

    Publication URL

    https://doi.org/10.1080/08929882.2017.1394061

    Description

    Phosphate rocks and nuclear proliferation

    Country/Organization

    Germany

    Type

    Peer-reviewed journal article

    Year

    2017

    Publication URL

    https://doi.org/10.1021/acs.est.6b05506

    Description

    To Extract, or not to extract uranium from phosphate rock, that is the question

    Country/Organization

    Germany

    Type

    Peer-reviewed journal article

    Year

    2018

    Publication URL

    https://doi.org/10.3390/su10010235

    Description

    On the sustainability and progress of energy neutral mineral processing

    Country/Organization

    IAEA

    Type

    AIMS 2016, Aachen:

    Year

    2016

    Description

    Haneklaus N, Reitsma F, Tulsidas H, Schnug E, Lottermoser BG, Allelein H-J. Energy Neutral Mineral Development Processes - An Overview.

    Country/Organization

    Germany

    Type

    Peer-reviewed journal article

    Year

    2020

    Publication URL

    https://doi.org/10.1021/acs.est.9b07859

    Description

    Making uranium recovery from phosphates great again?

    Country/Organization

    Germany

    Type

    Book Chapter

    Year

    2014

    Publication URL

    https://doi.org/10.1007/978-3-319-11059-2_91

    Description

    Using high temperature reactors for energy neutral phosphate fertilizer and phosphogypsum processing

    Country/Organization

    IAEA

    Type

    Peer-reviewed journal article

    Year

    2020

    Publication URL

    https://doi.org/10.3390/min10110937

    Description

    Thermal beneficiation of Sra Ouertane (Tunisia) Low-Grade Phosphate Rock

    Country/Organization

    Tunisia

    Type

    Peer-reviewed journal article

    Year

    2019

    Publication URL

    https://doi.org/10.1088/1757-899X/479/1/012065

    Description

    Direct leaching of rare earth elements and uranium from phosphate rocks

    Country/Organization

    Kuwait

    Type

    Book/Report

    Year

    2017

    Publication URL

    https://data.europa.eu/doi/10.2760/270321

    Description

    The High Temperature Gas-cooled Reactor: Safety considerations of the (V)HTR-Modul

    Country/Organization

    Germany

    Type

    Peer-reviewed journal article

    Year

    2017

    Publication URL

    https://doi.org/10.3390/pr5040067

    Description

    Stop smoking—Tube-in-tube helical system for flameless calcination of minerals

    Country/Organization

    China

    Type

    Peer-reviewed journal article

    Year

    2015

    Publication URL

    https://doi.org/10.1016/j.anucene.2014.08.037

    Description

    Using high temperature gas-cooled reactors for greenhouse gas reduction and energy neutral production of phosphate fertilizers

    Country/Organization

    IAEA

    Type

    Peer-reviewed journal article

    Year

    2015

    Publication URL

    https://philjournalsci.dost.gov.ph/home-1/42-vol-144-no-1-june-2015/532-energy-n…

    Description

    Energy neutral phosphate fertilizer production using high temperature reactors: A Philippine case study

    Country/Organization

    Philippines

    Type

    Peer-reviewed journal article

    Year

    2019

    Publication URL

    https://doi.org/10.1016/j.resourpol.2019.04.008

    Description

    Uranium supply potential from phosphate rocks for Argentina’s nuclear power fleet

    Type

    Peer-reviewed journal article

    Year

    2021

    Publication URL

    https://doi.org/10.1016/j.rser.2021.110740

    Description

    Unconventional uranium in China’s phosphate rock: Review and outlook

    Country/Organization

    China

    Type

    Conference: Uranium Raw Mater. Nucl. Fuel Cycle, 2014.

    Year

    2014

    Description

    Haneklaus N, Reitsma F, Tulsidas H, Tyobeka B, Schnug E, Allelein H-J, et al. Using high temperature reactors for energy neutral mineral development processes a proposed IAEA Coordinated Research Project.

    Country/Organization

    IAEA

    Type

    Book Chapter

    Year

    2014

    Publication URL

    https://doi.org/10.1007/978-3-319-11059-2_14

    Description

    Uranium in phosphate fertilizers - review and outlook

    Country/Organization

    Germany

    Type

    Book Chapter

    Year

    2016

    Publication URL

    https://doi.org/10.1007/978-94-017-7612-7_14

    Description

    Energy neutral phosphate fertilizer production using high temperature reactors, Phosphorus in Agriculture: 100 % Zero

    Country/Organization

    Germany

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